Boom Lift Accessories for IMP Installation: Manual Handling vs. a Dedicated Hanger

The IMP Installation Challenge

Insulated Metal Panels (IMPs) present unique handling challenges during installation. These panels are typically large, heavy, and require careful positioning to ensure proper sealing and alignment. When working from a boom lift at height, crews must balance panel control with limited platform space.

Two primary approaches exist for handling IMPs from boom lifts: manual handling within the basket, or using a dedicated external hanger system.

Manual Handling: The Traditional Approach

Many crews handle IMPs manually, positioning panels inside or against the boom lift basket. This approach is familiar and requires no additional equipment investment.

Considerations with Manual Handling

• Platform space: Large panels consume significant deck area, which may limit crew movement
• Panel positioning: Holding panels in place while fastening requires coordination between crew members
• Fatigue factor: Repeated lifting and holding throughout a shift can contribute to crew fatigue
• Panel protection: Contact with basket rails and equipment may risk surface damage on finished panels

Manual handling can work for smaller projects or crews experienced with the technique. However, as project scale increases, some contractors look for alternatives.

Dedicated Hangers: An Alternative Approach

External hanger systems, such as the Highwall™ Boom Lift Hanger, are designed to support panels outside the lift basket during installation. This approach changes the handling dynamic in several ways.

How External Hangers Work

The hanger mounts to the boom lift platform and supports the panel externally. The Highwall™ Boom Lift Hanger:

• Supports single panels up to 106 lbs
• Features UHMW pads designed to help protect panel surfaces
• Is built with galvanized steel construction
• Is designed to be optimized for winds under 10 mph

Potential Benefits of External Hangers

• Deck space: With the panel supported externally, the platform deck may remain available for crew movement and tools
• Panel positioning: The hanger holds the panel in position, which may allow crews to focus on alignment and fastening
• Surface protection: UHMW pads are intended to reduce contact damage compared to metal-on-metal handling

Comparing the Two Approaches

| Factor | Manual Handling | Dedicated Hanger |

|--------|-----------------|------------------|

| Initial investment | None | Equipment purchase required |

| Platform space | Panel occupies deck | Panel supported externally |

| Crew coordination | Holding + fastening simultaneous | Hanger supports panel during fastening |

| Panel protection | Depends on technique | UHMW pads designed for protection |

| Learning curve | Familiar method | Requires hanger setup training |

Which Approach Fits Your Operation?

The choice between manual handling and a dedicated hanger depends on several factors:

Project Scale

For large-scale IMP projects—such as data centers, cold storage facilities, or industrial buildings—the volume of panels may make dedicated equipment worth considering. Smaller projects may not justify the investment.

Panel Specifications

Heavier panels or those with sensitive finishes may benefit from the controlled support that external hangers can provide.

Crew Preferences

Some crews prefer familiar manual methods. Others find that external hangers change their workflow in ways they appreciate. Consider a trial period before committing to fleet-wide adoption.

Budget Considerations

The Highwall™ Boom Lift Hanger is priced at $397/set. Evaluate whether the potential workflow changes justify the investment for your operation.

Important Considerations

When evaluating any panel handling approach:

• Follow all lift manufacturer guidelines and load specifications
• Adhere to OSHA requirements and site safety protocols
• Ensure crews are properly trained on any new equipment
• Consider wind conditions—the Highwall™ Boom Lift Hanger is designed for winds under 10 mph

Making Your Decision

Both manual handling and dedicated hangers can work for IMP installation. The right choice depends on your project requirements, crew preferences, and operational priorities.

If you're exploring external hanger options, the [Highwall product lineup](/#products) includes options for both boom lifts and scissor lifts. For questions about fitment or application, [contact our team](/#quote) to discuss your specific requirements.